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Solutions

Customized Control Panels Built for Reliability

Surge Controls LLC delivers custom-built control panels including MCC, DB, SMDB, and Synchronization panels. Designed to meet industry standards, our panels are assembled with precision and tested before deployment.

Key Features:

  • MCC, PLC, and VFD panels
  • DB, SMDB, and MDB systems
  • Capacitor banks and synchronization units
  • Branded components and wiring
  • In-house design and FAT testing
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PLC, RTU & SCADA System Integration

We offer full-scale integration of PLCs, RTUs, and SCADA platforms to automate and monitor industrial processes in real-time. Ideal for manufacturing, utilities, and infrastructure.

Key Features:

  • PLC programming (Siemens, Schneider, Allen-Bradley)
  • SCADA & HMI development
  • Remote Terminal Unit configuration
  • Network & communication setup
  • Real-time monitoring and alarms
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LV Switchgear Solutions

We design and assemble all types of LV switchgear panels including MDB, SMDB, DB, MCC, and Capacitor Panels using high-quality branded components.

Key Features:

  • Modular panel construction
  • Branded breakers, busbars, meters
  • Capacitor bank design for power factor
  • Synchronization panels with load sharing
  • ARC fault protection
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Instrumentation Solutions

We supply and install sensors and transmitters for temperature, pressure, flow, and level applications. These devices ensure real-time data acquisition and efficient process control.

Key Features:

  • Pressure, temperature, flow transmitters
  • Signal conditioning and loop calibration
  • Integration with DCS/PLC
  • Field enclosure and cabling
  • Explosion-proof and industrial-grade options
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Hazardous Area Solutions

Our team delivers electrical and instrumentation solutions designed specifically for hazardous zones in oil & gas, chemicals, and mining sectors.

Key Features:

  • Explosion-proof panels & enclosures
  • Intrinsically safe barriers
  • ATEX-rated glands and junction boxes
  • Flameproof control stations
  • Documentation and area classification
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HVAC Automation Solutions

We provide intelligent HVAC control systems for commercial and industrial buildings. Our solutions integrate sensors, VFDs, thermostats, and controllers to improve energy use and comfort.

Key Features:

  • AHU/FCU/Chiller automation
  • Room temperature and humidity control
  • BMS and SCADA integration
  • VFD setup for pumps and fans
  • Energy usage monitoring
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We specialize in offering end-to-end support including design, supply, installation, site testing, commissioning, and preventive maintenance.
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